TCS Precision Technology works with many automotive air pumps vacuum pumps car seat

September 22, 2023
Latest company news about TCS Precision Technology works with many automotive air pumps vacuum pumps car seat

TCS Precision Technology Company is a manufacturer specializing in the production of micro air pumps, water pumps, solenoid valves, motors, and reduction motors. Starting in 2018, we will customize and develop air pumps and solenoid valves for seat suppliers of many car brands such as BYD, Weilai, Ideal, Volkswagen, and BMW.

 


The following is our introduction to the air pump:


Ⅰ、JQB3031 series air pump pictures:

 

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Performance:

1. Rated voltage: DC13.5V (voltage adjustable: 6-24V).
2. Operating voltage range: DC9.0V~16V (adjusted according to rated voltage)
3. Rated current: <0.55A (maximum current during inflation of 0~30kPa)
4. No-load flow: 4.0~6.5L/min (load flow is generally defined as 30kPa)
5. Maximum pressure: >80kPa (the pressure of the pressure relief structure can be adjusted from 30kPa to 80kPa)
6. Noise: <55dB (5cm sponge underneath, 50cm distance)
7. Air tightness: <0.2mL/min (the pump and valve have air tightness requirements)
8. Vibration: No definition yet (depending on customer requirements)


Ⅱ、JQB3042 series pictures:

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Performance:

1. Rated voltage: DC13.5V (voltage adjustable: 6-24V).
2. Operating voltage range: DC9.0V~16V (adjusted according to rated voltage)
3. Rated current: <0.7A (maximum current during inflation of 0~50kPa)
4. No-load flow: 6.0~9.0L/min (load flow is generally defined as 30~50kPa)
5. Maximum pressure: >80kPa (the pressure of the pressure relief structure can be adjusted from 30kPa to 80kPa)
6. Noise: <50dB (5cm sponge underneath, 50cm distance)
7. Air tightness: <0.2mL/min (the pump and valve have air tightness requirements)
8. Vibration: No definition yet (depending on customer requirements)
9. Song value: no definition yet (depending on customer requirements)


Ⅲ、 Air pump decomposition diagram:

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IV 、air pump working principle:

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Ⅴ、 Pressure relief principle:

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Ⅵ 、Working principle of integrated pump and valve:

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Ⅶ、Air leakage factors:

 

1. Factors affecting air tightness:
a. Umbrella valve hardness: The softer the umbrella valve, the better the air tightness, which will affect the whistle.
b. Umbrella valve thickness: The thicker the valve piece, the better the air tightness, which will affect the whistle and flow rate.
c. Roughness of the fitting surface: The smoother the fitting surface, the better the air tightness, which will have an impact on the whistle.

2. Factors affecting air leakage:
a. Wool: This causes the umbrella valve to not fit tightly and there are gaps, thus causing leakage.
b. Umbrella valve tension: The fit with the plastic parts is unstable, thus causing the initial test to be ok and multiple tests to leak.
c. Roughness of the fitting surface: causing the umbrella valve to not fit tightly and leaving gaps, thus causing leakage

 

Ⅷ、Air pump life

 

Normal life span:
530 air pump: rated voltage, pressure 30kPa, working for 10 seconds, stopping for 5 seconds, cycle life of 800 hours.
580 air pump: rated voltage, pressure 50kPa, working for 20 minutes, stopping for 5 minutes, cycle life of 1500 hours.

Environmental testing:
High temperature aging, hot and cold shock, heat and humidity cycle, high temperature durability, temperature cycle durability, high temperature life


Other tests:


Low temperature start, salt spray test, overvoltage test.The above test experiments are mainly based on customer requirements.